How are screws manufactured?

Using great force, 3 fundamental cold forming processes transform wire into a head, drill point, and thread.

At ASTON SWEDEN we are specialists in cold forming of self-tapping and self-drilling screws in aluminum and stainless steel.

ASTON wire for screw production sub_image
Wire

Screws are made from stainless steel or aluminum wire coils. The wire is carefully chosen to match the design and application of the screw.

ASTON screw heading machine head_image
Heading: One-Die, Two-Punch

The wire is fed to the heading machine, which straightens and cuts the wire into a blank. The blank is then punched twice where the first punch partly shapes the head. The second punch forms the final head shape including a potential recess.

ASTON screw drill point machine sub_image
Pointing

The drill point is shaped by punching two dies closely together around the tip of the headed blank, deforming the tip of the blank into the desired drill point.

ASTON screw threading machine sub_image
Threading: Flat-die Rolling

The threads on the screw are formed by rolling the screw between two flat-dies with the desired thread design, giving the screw its characteristic look, and getting rid of excess material from the pointing process.

ASTON wire for screw production sub_image
Wire

Screws are made from steel or aluminum in wire coils. The wire is carefully chosen to match the design and application of the screw.

ASTON screw heading machine head_image
Heading: One-Die, Two-Punch

The wire is fed to the heading machine, which straightens and cuts the wire into a blank. The blank is then punched twice where the first punch partly shapes the head. The second punch shapes the final head shape including a potential recess.

ASTON screw drill point machine sub_image
Pointing

The drill point is shaped by punching two dies closely together around the tip of the headed blank, deforming the tip of the blank into the desired drill point.

ASTON screw threading machine sub_image
Threading: Flat-die Rolling

The threads on the screw are formed by rolling the screw between two flat-dies with the desired thread design, giving the screw its characteristic look.

Our primary Production activities